Rubber rolerl yekuvharisa muchina ndeye otomatiki yakabatanidzwa midziyo yekuputira uye yekuputira rabha pamusoro peiyo rabha roll, iyo inovandudza zvakanyanya kugadzirwa kwefekitori yerabha roll mukugadzirisa nekugadzira zvigadzirwa zverabha roll.Iyo mishini yemuchina yekuputira uye kuputira rabha murubha roll processing.
1. Tsanangudzo yezita
Chii chinonzi rabha rolerl yekuvharisa muchina?Mudziyo uyu imhando yemidziyo yekugadzira machira erabha, ayo anoshandisa extruder kuburitsa firimu rehumwe ukobvu nehupamhi uye nekuiputira parubha roll shaft core nenzira yakarongeka uye yakatsvuka.Rubber roll winding machine haingonatsiridze rubber inovhara mhando yerubber cots, isa rabha yehukobvu hwakasiyana kune roll cores yemadhayamita akasiyana, kupfupisa nguva yekugadzira, kuvandudza dhigirii re automation, kuderedza huwandu hwevashandisi, asi zvakare kugadzirisa. dambudziko rekuti mechanization uye otomatiki yemidziyo yekugadzira haigone kuitika nekuda kwekusagadzikana kwezvigadzirwa uye kusiyana kwehukuru uye zvakatemwa mukugadzirwa kwerabha roll.Iine tarisiro huru yemusika uye kuvimba kwevatengi.
2. Zvido zvekushandisa
Iyo rabha roll yekugadzira maitiro anowanzo ine matatu makuru ekugadzirisa zvinongedzo: rubber roll kuumba, rubber roll vulcanization, uye kurapwa kwepamusoro.Rubber roll forming link chikamu chakakosha chekutanga, inova nzira yekuvharisa simbi shaft core nerabha.Kana paine dambudziko mune iyi link, iyo rabha roll inogadzirwa haigone kuzadzisa zvinotarisirwa zvinodiwa.Nekuvandudzwa kwemaextruders epamba, jekiseni kuumba uye humwe hunyanzvi, mutsara wekugadzira mabheti wakatanga zvishoma nezvishoma mumugwagwa wemashini uye otomatiki.Nekuda kwezvakasiyana zvinodiwa pamibhedha, kune chero tsvina, maburi ejecha uye mabhubhu, tisingataure * *, kuremara, kutsemuka uye nharaunda yakapfava uye yakaoma misiyano, saka zvinodikanwa zvemachira ekuumba link zviri kuwedzera kuomarara.Kuitwa kwemusika kwekushandisa kwemuchina wekupeta mhepo kunosangana nechinangwa chekuzadzisa toni, Iyo yese rabha roll inovhara yekuumbwa inotora kumhanya yunifomu, simba rakajairwa, yakagadzikana rabha mhepo uye mamwe maitirwo, ayo akunda kuzivikanwa uye kuvimba kwemusika.
3. Kushanda musimboti
Simbisa imwe mugumo weiyo roll core kuti ufukidzwe pamatatu eshaya chuck kumusoro webhedha yemupumburu werubha roll inotenderedza muchina, uye imwe magumo inotsigirwa neiyo yakaiswa pamagumo ebhedha.Kana iyo rubber roll core yakaputirwa, tanga mubhedha we roll kutanga, uye matatu shaya chuck inotanga kufamba muyunifomu yedenderedzwa inofamba, uku inodhiraivha roll core inotenderera.Mukati mekuita yakaderera kutenderera kutenderera kweiyo roll core, tanga iyo rabha strip extruder, uye purasitiki uye kuburitsa rakafanana rakaumbwa rabha tambo kuburikidza neinotonhora feed extruder, Iyo rubha tambo inoendeswa kune inomonereka michina kuburikidza nerabha tambo inofambisa nzira uye gwara. roller kuti utange kumonereka uye kuvhara rubber roll core.Iyo nzira yekupeta iyo roller core ine adhesive tepi ndiyo mhedzisiro yekubatanidzwa kwemafambiro maviri.
Kana tambo yerabha ine humwe hupamhi uye ukobvu ichitenderera nekumhanya inogara ichitenderedza X axis (rabha roll axis) pamusoro peiyo roll core, uye iyo inomonereka nzira inofamba mumutsara wakatwasuka uchitevedza X axis, tambo yerabha ichaita. namatira kune roll core nguva dzose.Ukobvu hwakasiyana hwerabha roll hunogona kuwanikwa nekudyisa iyo rabha roll inotenderedza meshini pamwe neY axis (rabha roll radial direction).
Kuti usangane nehupamhi hwekuputira hunodiwa pakupeta mupumburu werabha, ukobvu hwekumonereka kwerubha tambo ye extruder panzvimbo yeaxial yerubha roll inofanira kudzorwa, kureva, kuwanda kwepakati pakati pemutsetse werabha uye tambo yerabha. .Iyo yakakura kuwanda kwekupindirana, kukora kwehukobvu hwekumonereka, uye kudiki kuwanda kwekupindirana, kutetepa ukobvu hwekumonereka.Kumhanya kweshanduro yemuchina werubber roll winding inotarisisa hukuru hwehuwandu hwekupindirana maererano nekumhanya kwekutenderera kweiyo roll core.
4. Equipment kuumbwa
Izvo zvakakosha zvePTM rabha roll winding muchina zvinosanganisira: inotonhora feed rubber extruder, yekufamba chikuva, chinomonereka mudziyo, rabha strip conveyor, roller mubhedha, uye simba mota yezvishandiso zvinoenderana.
(1) Iyo inotonhora yekudyisa rabha extruder inonyanya kushandiswa kugadzira rabha mitsetse ine imwe yekupedzisira chimiro chekugadzira rabha roll kuputira.Iyo inoratidzirwa nekuti iyo yakawedzerwa rabha inogona kudyiwa yakananga pasina preheating, uye iyo extrusion vhoriyamu yakakura, tembiricha yekuburitsa yakaderera, mutengo weiyo unit extrusion volume yakaderera, simba rekushandisa rakaderera, uye extruded rabha mitsetse yakafanana. uye dense.
(2) Munguva yekumonereka kwerubha roll, chikuva chekufamba chinofamba mumutsara unodzokerana wakatwasuka uchitevedza radial nzira yeiyo roll core, uye kutama uye kumhanya kwepuratifomu kuchadzorwa.Inotyairwa ne servo mota uye servo mutyairi ane kukurumidza kumhanya uye yakakwirira kutonga kwakarurama.
(3) Chishandiso chekuputira glue ndicho chikamu chepakati chemushini wekupeta rabha.Haisi kungovhara rubber roll core, asiwo inovhara chiso chekupedzisira che rubber roll core.Kana iyo inopetera mudziyo inofamba ichitevedza axis yeiyo roll core kusvika kumagumo kumeso kweiyo roll core uye nzvimbo yekuchinja yeaxis, iyo yekumanikidza roller yakaiswa pane ino mhepo mudziyo inoda kutenderedza 180 madhigirii kuti igadzirise kune chinzvimbo chakafanana nekupfeka. ndege kuti itange basa rekuvhara.
(4) Iyo inonamira tepi yekufambisa dhizaini ndeye kushandura nzira yekufambisa yetepi yekunamira kana axial pamusoro uye kupera kwechiso chinzvimbo cheinomonereka rabha roll core inotenderera, uye tepi yekunamira inotsauka kana kudonha.Iyo yekunamatira tepi yekufambisa nzira inodiwa kwete chete kukwanisa kutakura tepi yekunamatira, asiwo kugadzirisa nzvimbo kuti ive nechokwadi chekuti tepi yekunamatira haitsauki kana kudonha.
(5) Mubhedha weroller unotaridzika kunge wakajairika wakachinjika lathe uye unonyanya kuumbwa nehwaro, musoro wemubhedha, muviri wemubhedha, tailstock uye nzira yekufambisa.Iyo shaya nhatu chuck inoiswa kumusoro kwemubhedha, uye chuck inotakurika inoiswa pamagumo emubhedha kuitira nyore kusungirira.Iyo yekufambisa sisitimu inotora Baixian tsono vhiri rekudzikisira, iyo inofambiswa neketani.Bhakiti rinotakura rinowedzerwa pamubhedha wemubhedha uye tailstock yebhedha yeroller, iyo inonyanya kushandiswa kutsigira mubhedha webhedha, kuitira kuti dhayamita yakakura rubber roll inogona kukuvadza bhedha.
Nguva yekutumira: Sep-27-2022